SINAMICS G180 Chassis and Cabinet Units

The specific converter for the oil & gas, chemical and process industries

General description

SINAMICS G180 are compact devices, cabinet systems and cabinet units (air and liquid cooled) for variable-speed drives in plant and machinery construction; which have been specifically designed for applications in oil and gas, the chemical and process industries. They have been specially developed to address the requirements of drives with square law and constant load characteristics.
SINAMICS G180 represents the optimum drive solution that can be adapted to the various industry specific requirements in the core industries using a wide range of options and X options (special, customer-specific options).
SINAMICS G180 can be flexibly integrated into any automation concept, either using conventional control or via a bus system.
All of the drive requirements – from the motor through the converter transformer, cabling, converter, line conditions and link to the supervisory control level – are taken into consideration from the very start.


Technical data overview

Brief overview

Electrical data

Basic connection


Line voltages: 
3 AC 230...400 V...500V
3 AC 230...400 V...415V
3 AC 230...500 V
3 AC 230...500 V
3 AC 230...690 V
3 AC 400...690 V 

Line system types:
TN/TT system
TN/TT system
IT system
TN/TT/IT system
TN/TT/IT system
TN/TT/IT system

Output range:
2.2 up to 160 kW (at 400 V)
200 up to 630 kW (at 400 V)
2.2 up to 200 kW (at 500 V)
250 up to 800 kW (at 500 V)
7.5 up to 200 kW (at 690 V)
250 up to 6600 kW (at 690 V)

Voltage tolerance:

-15 / +10 %

Line frequency:

47 to 63 Hz

Output frequency: 

0 to 250 Hz (dependent on the power)

Line cos phi:

Approx. 0,99

Voltage rise at the motor:

Typically, 500 ... 1000 V/µs, however < 1500 V/µs

Motor cable lengths
(shielded or unshielded)

Depending on the type: 100 m up to 350 m for standard motor winding insulation systems

Control modes:

Vector control with encoder or U/f control

Fixed speeds: 

3 fixed speeds + 1 minimum speed, parameterizable

Skippable speed ranges:

2, parameterizable

Customer terminal strip:

Terminal designations according to NAMUR recommendation NE37
Digital & analog inputs/outputs
Inputs for motor temperature evaluation

Communication interface:

Optionally available:
PROFIBUS DP, Modbus RTU, Modbus TCP, CANopen, Profinet (on request)

Braking mode:

Braking torque using over-saturation control
optionally using braking chopper + braking resistor

Degree of protection:

Compact units: IP20 (optional IP21)
Cabinet units/systems: IP21 (higher degrees of protection up to IP54 optional) / with water cooling IP54

Cooling method: 

Air cooling: Forced air cooling AF according to EN 60146
Liquid cooling: Coolant, water or a mixture (H2O + Antifrogen N)

Sound pressure level: 

Dependent on the power: 60 - 78 dB (A) at 50 Hz line frequency

Cabinet system: 

Rittal TS 8

Compliance with standards:

CE acc. to EMC Directive No. 2004/108/EC and
Low-Voltage Directive No. 2006/95/EC

Software functions:

Autotuning function
Random pattern
Line buffering
Synchronizing to a rotating motor

Protection functions:

Ground fault monitoring at the output
Insulation monitoring (insulation with respect to ground)
Current dissymmetry monitoring at the output
Electronic short-circuit protection at the output
Thermal overload protection in the power unit

Safety functions: 

Optional STO (Integrated safety functions with drives)

Motors that can be connected:

Induction motors, Explosion-proof motors


Explosion protection

SINAMICS G180 are designed for operation with SIMOTICS XP explosion-proof motors and optimized for Ex ec, Ex eb and Ex db types of protection.

  • Integrated du/dt filter at the converter output

  • Line filter at the converter input

  • NAMUR terminals according to NE 37

  • PELV (protective separation) according to IEC/EN 61800-5-1

  • Insulation monitoring for 500 V & 690 V devices (IT line systems)

  • Ex protection: ATEX-certified for motors in hazardous zones

  • A main contactor can be eliminated (according to Directive 94/9 EC)

Control Unit

High level of protection for personnel and equipment is provided through protective separation of the safety extra-low voltage in accordance with IEC/EN 61800‑5‑1 at the analog and digital control inputs and outputs of the power unit.


  • Communication via conventional terminal strip with freely programmable digital and analog inputs/outputs.

  • Communication and parameter assignment using - PC with IMS (Inverter Management Software) via USB port

  • External/internal operator panel

  • Bus systems, such as Ethernet, PROFIBUS DP, CANopen or Modbus RTU or Modbus TCP

SINAMICS G180 drive behavior

  • Two control modes for induction motors:
    Space vector control for standard applications (without feedback)
    Field-orientated control to address dynamic requirements.

  • Optimum braking without any supplementary equipment based on an oversaturation control system. With approximately 10% braking torque at high speeds and up to 50 % at low to mid-range speeds.

  • Automatic slip compensation

  • Stall protection provided by current limitation control

  • Flying restart function for connection to rotating motor

  • Parameterizable DC braking for precise deceleration/braking down to zero speed

  • Torque control

  • Automatic restart (auto restart)

  • Integrated process controller for basic, higher-level closed-loop control tasks

Customer benefits

  • System losses are reduced as a result of the optimized clock cycle frequency

  • The "random pattern" function significantly reduces motor noise.

  • Short, straightforward commissioning and parameterization using the IMS (Inverter Management Software) commissioning tool

  • All devices have a specific connection area

  • The integrated du/dt filter allows long motor cables to be used

  • Wide input voltage range

  • Devices with 500 V and 690 V rated voltage are suitable for operation on ungrounded line supplies (IT line systems)

  • ATEX-certified for motors in hazardous zones

Typical applications

  • Petrochemical industry

  • Power and utility industries

  • Test stand systems

  • Conveyor systems

  • General machinery construction applications