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ACHEMA 2012ACHEMA 2012

Process Automation

Process Control - SIMATIC PCS 7 Version 8 - Booth position 22 and 23

The new Version 8 of the SIMATIC PCS 7 process control system offers: Increased operational efficiency and higher plant availability by more system performance through

  • full access to archive data in real time and flexible reporting

  • free selection of the topology using PROFINET

  • redundancy on all levels

  • preventive maintenance with Plant Asset Management

  • integrated safety technology

Cost reduction and perfect interplay over complete life cycle by highest integration of

  • Drives via PROFINET

  • Switchgears and Energy Management

  • Package units

  • Advanced Process Control

  • Batch automation

  • Telecontrol


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Process Control - SIMATIC ET 200 - Booth position 27

Do your distributed I/O need to be as individual as your requirements? SIMATIC ET 200 systems are multifunctional, modular and precisely scalable systems for distributed automation. Our distributed I/O systems are ideal in control cabinets, at the machine, and in hazardous explosive areas. All products within the range can be integrated into your existing automation system via PROFIBUS or PROFINET. Our extensive SIMATIC controller range of solutions offers the perfect programmable logic controller, whatever your requirements. Whether for control tasks, integrating technology or archiving data —small-scale automation tasks to highly complex system solutions — failsafe or standard controller.


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Plant modernization concept - Migration with SIMATIC PCS 7 - Booth position 45

At Siemens, migration is part of the DCS and lifecycle strategy within a chemical or pharmaceutical plant. It will be presented at Achema within the field of optimization and modernization. The clever replacement of control components and customized migration solutions ensure a reliable and cost-effective plant modernization. Migration to SIMATIC PCS 7 describes a safe way in defined steps from today into the future reducing the risk of downtimes and for better investment protection. Thanks to the modular structure of Simatic PCS 7, an existing process control system can be easily migrated. And finally, to secure the project success, the Siemens experts help with detailed planning, engineering or training throughout the entire migration project.


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Best-in-class products for the pharmaceutical industry - Booth position 14

Increase your process efficiency with the comprehensive process instrumentation portfolio for the pharmaceutical industry including a wide range of process connections for hygienic requirements.


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Best-in-class products for the chemical industry - Booth position 17

Increase your process efficiency with the comprehensive process instrumentation portfolio for the chemical industry. For example: the pressure transmitter SITRANS P500 for fast and precise measurement results. Furthermore the seamless integration of process instrumentation devices into the process control system SIMATIC PCS 7 will be showcased. With the new integrated function block on SITRANS FM MAG6000 even more process and diagnostic information is available and operation is optimized via the faceplate shown in SIMATIC PCS 7.


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Process Analytics - Gas Analytics - Booth position 25

Product quality, plant safety and resource efficiency depend directly on the availability of reliable process data. Our tailored analytical systems deliver exact data to the process control system e.g. on the composition, concentration or purity of the product streams. The range of equipment comprises state-of-the-art chromatographs, infrared gas analyzers, analyzers for paramagnetic measurement of oxygen, and spectroscopic measuring equipment (NIR). Optimum measuring results can be achieved in any environment: whether under corrosive operating conditions, in hazardous areas, or at vacuums down to 10 mbar.

Siemens process analyzers make an essential contribution to process and quality optimization and enable environmentally conscious and sustainable production. Visit us at ACHEMA 2012 for more information on our products!


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Process Analytics - Gas Chromatography - Booth position 26

Product quality, plant safety and resource efficiency depend directly on the availability of reliable process data. Our tailored analytical systems deliver exact data to the process control system e.g. on the composition, concentration or purity of the product streams. The range of equipment comprises state-of-the-art chromatographs, infrared gas analyzers, analyzers for paramagnetic measurement of oxygen, and spectroscopic measuring equipment (NIR). Optimum measuring results can be achieved in any environment: whether under corrosive operating conditions, in hazardous areas, or at vacuums down to 10 mbar.

Siemens process analyzers make an essential contribution to process and quality optimization and enable environmentally conscious and sustainable production. Visit us at ACHEMA 2012 for more information on our products!


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SIMATIC WinCC - Booth position 28A

SIMATIC WinCC
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With the SIMATIC WinCC SCADA software, Siemens offers an innovative, scalable process visualization system with numerous powerful functions for monitoring automated processes. Whether you have a single-station system or a distributed multistation system with redundant servers, the SIMATIC WinCC system offers complete SCADA functionality for all industries and features maximum openness.

Our SCADA software offers maximum functionality and a user-friendly user interface. With this configurable and scalable system, you benefit from absolute openness to both the office environment and to production. An integrated process database and Plant Intelligence, for example, ensure increased transparency in production. Numerous options and add-ons extend and expand the scope of performance.


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PROFINET - Booth position 29

PROFINET makes companies more successful. Maximum flexibility provides you with greater freedom for customized machines and plant concepts. Maximum efficiency ensures optimum use of your available resources. And the unique performance of the industrial Ethernet standard enables high precision and product quality. Your advantage: lasting increased productivity.

PROFINET - Do it your way.There continue to be new advances with PROFINET, as you will see at this year’s ACHEMA:

  • With PCS 7 V8 PROFINET and new PROFINET products, such as SIMOCODE, PROFINET enters the world of process automation and thus offers all PROFINET benefits to these verticals as well

  • In addition, uninterrupted switching with ring topologies (seamless redundancy) meets the requirements of real-time-capable applications and ensures robust, reliable communication, even in the event of a fault.

  • The new generation of the ET 200SP distributed I/O equipment will be shown live with new PROFINET innovations such as PROFIenergy. PROFINET is once again demonstrating its strengths when it comes to flexibility, efficiency, and performance.


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SIMATIC WinCC/Maintenance - Booth position 28B

SIMATIC WinCC/Maintenance
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You’re seeking ways to safeguard and enhance your plant’s reliability and quality. Take advantage of our consistent, end-to-end offerings for all automated processes – a wide range of features and products that work together as a system to support industrial maintenance.

There are high demands when it comes to efficiency in production as well as plant maintenance: staff must optimally deployed, and materials and energy must be use sparingly. Siemens Maintenance offers products, systems, and solutions that support consistent, end-to-end automation.


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SIMATIC IT – Manufacturing Execution and Intelligence - Booth position 18

SIMATIC IT
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SIMATIC IT for Life Sciences bridges the gap between the lab and the shop floor by integrating and optimizing development, quality and manufacturing processes.

  • Optimized manufacturing processes, integrated quality, shorter time-to-production and time-to-market

  • An MBR driven platform that optimizes all Life Sciences processes

  • Consistent weighing & dispensing of all material types, based on recipe specification and accurate data collection

SIMATIC IT for Process Industries has a scalable and modular approach that provides process industries with complete and real time equipment visibility and production line monitoring.

  • Automated real-time data collection for optimized asset management, reduced downtime and improved yield

  • Increased visibility for better decision support and continuous performance improvement

  • Scalable and modular approach


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Industrial Security - Booth position 24

The subject of industrial security requires special attention against the background of increasing networking of industrial applications. This necessitates a holistic approach which accounts for all security issues. This both ensures know-how protection and safe machine and system operation. Inform yourself in the industrial security subject yard and within the scope of the congress presentation of our five-level industrial security concept.

We offer respective consulting and services, for example in the form of workshops for the identification of security gaps and the disclosure of solutions.

We explain the numerous security functions integrated in our PC, HMI, drive and control systems, e.g. integrated user management with SIMATIC log-on and encoding and copy protection mechanisms for the protection of your program blocks in STEP 7.

Furthermore, we present our new security products which facilitate the cost-favorable expansion of the tried-and-tested cell protection concept. The CP 343-1 and 443-1 Advanced communication processors allow for the integration of firewall and VPN functionality directly in the control.

This is what Security Integrated stands for.


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Solution Partner – BST Buck Systemtechnik GmbH - Booth position 10

As a Siemens Solution Partner, BST Buck Systemtechnik GmbH offers engineering expertise related to the SIMATIC PCS 7, SIMATIC Batch, functional safety, SIMATIC IT, and simulation systems, and implements projects around the world in the process industry.

Solution Partner – BST Buck Systemtechnik GmbH offers you:

  • BST ExPlate – mobile operation of SIMATIC PCS 7 faceplates and maintenance data in explosive zones

  • PCS 7 engineering in the chemical industry

  • Simulations with SIMIT – from the optimized factory acceptance test to the operator training system

  • MES projects with SIMATIC IT – so data flows are securely under control


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Solution Partner – on/off engineering gmbh - Booth position 11

The Solution Partner – on/off engineering gmbh has been working successfully for years on national and international projects – both as a specialist for the pharmaceutical industry and as an expert in various technologies such as SIMATIC PCS 7, SIMATIC HMI, Industrial Communication SIMATIC NET, and Industrial Networks SIMATIC NET.

Solution Partner – on/off engineering gmbh implements projects, such as the following:

  • Migration of a liquids plant to SIMATIC PCS 7, SIMATIC Batch with Route Control

  • Redesign of an entire plant

  • Optimization of CIP flows

  • Validation according to FDA regulations


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Solution Partner – Rösberg Engineering GmbH - Booth position 12

Solution Partner – Rösberg Engineering GmbH
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A Solution Partner of Siemens, Rösberg Engineering GmbH offers comprehensive solutions for automation and IT. As a system integrator with process engineering expertise, it supports plant operators throughout the entire plant lifecycle – from smart expert solutions to cross-trade project management as the main automation vendor (MAV).

Rösberg Engineering GmbH offers you the following services in process automation:

  • Instrumentation, DCS, MES

  • Planning and construction

  • Commissioning and documentation

  • Everything from a single source


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