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For the trade press

Siemens building pilot installation for bitumen extraction in Canada

Frankfurt/Main 2006-03-09
Industry Press Conference
 

The pilot installation will be used to extract bitumen from the oil sands in the Province of Alberta in an economically efficient and environment-friendly manner. There are also plans to construct a plant at a later date that will have an initial production of 50,000 barrels of bitumen per day, rising to 190,000 barrels by 2010. Siemens Industrial Solutions and Services (I&S) is supplying all the electrical engineering equipment and the automation system for the installation. The construction and process-related contract sections of the installation are in the hands of SNC Lavalin Ltd.

In the sand deposits of Canada, there are enormous oil reserves which are to be extracted by means of special methods in the coming years and converted into, for instance, diesel, aviation gasoline or intermediate chemical products. These oil reserves are regarded as the second largest in the world after those of Saudi Arabia.

The pilot installation will process the oil sand, extract the bitumen and process it to produce synthetic crude oil which can then be further processed in a refinery. The warm bitumen will be diluted with hydrocarbon and the resulting synthetic oil will be transported by pipeline to refineries in Canada and the USA.

The pilot installation will be used to demonstrate that the methods it employs are capable of extracting more bitumen from the oil sand than conventional processes have previously been able to and that they result in less sandy liquid waste. Another objective is to make more efficient use of energy and to reduce the consumption of process water. In this way, greater economic efficiency in the production of bitumen can be achieved and at the same time the environment polluted to a lesser extent. In order to optimize the pilot installation and its components as well as all aspects of processing, Siemens is supplying a Simatic PCS 7 process control system, the low-voltage switchgear, the electrical drives and all the field instrumentation based on Profibus PA/DP. Siemens I&S is installing the technical components, is responsible for project management and will also, when it is finished, commission the installation. With the PCS 7 process control system, the operating states possible in a pilot installation can be simulated and optimized in a simple and straightforward manner in order to train the personnel and prepare them for the everyday aspects of operating the equipment. The pilot operation phase in the winter months of 2005/2006 will take place with outdoor temperatures down to minus 40 degrees Celsius, thus placing very high demands on materials and personnel.

Further information under: http://www.industry.siemens.com/oil-gas
 
Reference number: I&S 0705.4532 e
Wieland Simon
Tel:    ++49 (9131) 7-46169
Fax:   ++49 (9131) 7-25074
Email: wieland.simon@siemens.com
Document: pdf-file


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