Integral Plant Maintenance    Ensuring a long term and sustainable continuous improvement

Aligning maintenance strategy with business targets is the key to generating value for your company.

The challenge International markets increase the need for productivity and efficiency Globalization is opening up new markets for companies everywhere as well as expanding their opportunities for both procurement and sales. These opportunities create huge potential for revenue growth and cost reductions. However, as economic boundaries disappear, global players, smaller multinationals and regional companies alike are faced not only with opportunities but also with growing competition and relentless cost pressures. These market mechanisms, which cannot be directly influenced, also have a major impact on share prices and the price of raw materials. Much more than just a cost factor Many companies still see maintenance only as a cost factor. Nevertheless factors directly influenced by maintenance performance such as uptime, speed and quality have a considerable impact on financial results. Production losses are “hidden” costs which need to be understood and controlled in order to extract maximum performance and efficiencyfrom a company´s assets.

Our solution

The Business Based Maintenance integrates two products: Maintenance Improvement Maintenance consulting services including the identification and implementation of the improvements Integral Plant Maintenance A long term maintenance partnership solution. Our approach helps you to decide with confidence when to move forward and implement the necessary steps to improve your maintenance performance, reducing the overall risks and focusing on the right levers. Implementing our solutions means you can benefit from: Improving the performance of your assets and therefore increasing the production and the quality of your final product, Improving the efficiency of your maintenance processes achieving lower unitary production costs, Optimizing your spare parts stocks, Routine maintenance work Improving the lifecycle of your equipment and reducing investment requirements, Inventory management and supply of spare parts Reducing overall energy costs. Integral Plant Maintenance - long term continuous improvement Long term maintenance contracts are an important and strategic decision of your company. With our approach we can support you through the whole decision process and develop with you a win-win partnership in which all parties benefit. Our Integral Plant Maintenance solution is designed to make sure that we keep the success of this partnership, by developing the contract models according to the specific needs of our partners in performance contracts based on KPI. Among others, the scope of such contracts includes: Complete maintenance management, engineering, planning and execution, Overtake of the electrical and automation maintenance, including the planning, scheduling and improvement processes, Management of subcontractors, Motor Management Program. If you consider maintenance to be a key component of your process expertise but need a partner to manage it, we can offer a partnership model providing the maintenance services. In this manner you benefit from having a professional and reliable partner to manage your maintenance processes and resources, while concentrating on your core activities, while however having the ownership of the maintenance know how in the medium and long term.

Good reasons for Integral Plant Maintenance

Increasing your total asset utilization, increasing uptime of your machines and therefore your sellable production,

Implementation of new and improved maintenance processes, optimizing and assuring a higher utilization of the available resources, and increasing the overall cost efficiency,

Improving the quality of the maintenance activities, assuring better reliability and longer useful life of your equipment, and reducing the overall investment needs,

Reduction of your spare parts stocks, the total spare parts costs and increasing your stock reliability by focusing on the critical spare parts,

Continuous improvement and management attention to keep improving in the long run.