SIMINECIS Pellet    Tailored technological, mechanical and electrotechnical solutions for pellet plants

SIMINECIS Pellet is the comprehensive solution for pellet plants, combining process improvements with proven components from the fields of electrotechnology, automation and mechanical engineering. Quality, throughput and power utilization are optimized while emission of pollutants is minimized. Old systems can also be made competitive again in this way.

Pellet Plant The challenge Conventional processes for pelletizing are notable for their high specific energy consumption and enormous volumes of waste gas. The consequence of this is not only high production costs, but frequently also difficulties in complying with increasingly strict environmental regulations. Improvements in partial areas – for example the installation of modern filter plants – can only be a first step. A new process is needed to completely revolutionize pelletizing.

Our solution

SIMINECIS Pellet creates a new basis for pelletizing processes. Technological solutions, mechanical system and electrical engineering are integrated into an overall solution that is also ideally suited for modernizations and generally pays for itself within 1-3 years. A key role in this is played by the innovative technological processes. Pollutant emission, for example, is significantly reduced by intelligent design of the “traveling grates” and waste gas ducting. Reliable electrotechnical and mechanical components guarantee reliable and stable operation. Efficient and highly available MES and automation systems optimize quality as well as output and energy use in interaction with the mathematical process model. SIMINECIS Pellet also includes the SIMINECIS PUMP GD gearless drive systems that make utilization of power by the pumps up to 30% more efficient. All in all, our process control solutions grouped together in the SIMINECIS CC control center ensure high transparency, simple operation and high plant availability.

Good reasons for SIMINECIS Pellet

Increased plant productivity thanks to innovative “traveling grates”

Pellet quality improved by mapping the thermal processes in a mathematical process model

Reduction in specific energy use through thermal feedback

Reduction of waste gases and less dust generated thanks to innovative plant design

Industry-tested system components and our expertise in thermal processes ensure high flexibility and availability of the plant

Why Completely Integrated Solutions from Siemens deliver more:

SIMINECIS Pellet is an overall solution that integrates the horizontal, vertical and time dimension of pelletizing plants, thereby addressing all three key factors in system performance simultaneously: Horizontally the solution is aimed at improving the entire value added process through the combination of proven power supply, drive and automation systems with technology-specific solutions. Examples range from optimization of the roasting process and ducting of waste gases to tailored process technology, mechanical systems and process control. Vertically, system-specific IT solutions allow direct intervention in the process, and processing of all relevant information for decision making at all corporate levels. This includes, for example, our tailored MES solutions for pelletizing plants. In the time dimension, SIMINECIS Pellet creates sustained competitiveness through a service aimed not only at optimizing components but also at achieving a real improvement in processes. The interface-optimized configuration and provision for a harmonious process of further technical development ensure maximum protection of your investment and a substantial reduction in life cycle costs.